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How to strengthen chicken coop concrete?


 Concrete is a common material used for building a sturdy foundation for a chicken coop. However, over time concrete can become weak and crack due to pressure from the weight of the coop, exposure to weather elements, and other environmental factors. 

Strengthening the concrete used for your chicken coop is important to maintain structural integrity and prevent future damage. 

Here are some of the best tips and methods for strengthening chicken coop concrete:

Use Good Quality Concrete

  • Choose a concrete mix designed specifically for outdoor use. This type of concrete will have properties to withstand freezing, thawing, and exposure to the elements.

  • Aim for a concrete strength rating of at least 3000 PSI. The higher the PSI rating, the stronger the concrete.

  • Use a mix with both coarse and fine aggregates. The combination improves overall strength.

  • Consider additives like synthetic fibers which can increase tensile strength to prevent cracking.

  • Avoid cheap bagged concrete which often lacks strength and durability. Paying more for quality concrete now will save money in the long run.

Properly Mix and Pour the Concrete

  • Mix concrete thoroughly to avoid air pockets which can compromise strength.

  • Follow the manufacturer's recommended water to concrete ratio carefully. Too much water will weaken concrete.

  • Pour concrete on a damp base. This prevents the ground from sucking moisture out of the concrete as it cures.

  • Use forms to hold the concrete in place until cured. This prevents sagging or slumping.

  • Consolidate concrete with light tamping as you pour to remove air bubbles.

  • Level and smooth the top while wet for proper drainage.

Install a Reinforcing Mesh or Rebar

  • A steel reinforcing mesh or rebar grid placed in the middle of the concrete slab will improve strength and resistance to cracking.

  • Mesh should be secured on bricks or chairs to keep it centered in the slab.

  • Overlap pieces of mesh by 6 inches. Tie intersections together with wire.

  • For a 4 inch thick slab, use 6x6 W1.4/W1.4 reinforcing mesh.

  • Alternatively, a #3 rebar grid on 12 inch centers in both directions can be used.

Control Joints

  • Control joints are planned cracks installed at weak points in the concrete. This prevents random cracking.

  • Grooves are cut 1/4 the depth of the slab, so 1 inch deep for a 4 inch thick slab

  • Space control joints every 8-12 feet in a grid pattern

  • Control joints can be installed when pouring or saw cut after, but should be done within 24 hours of pouring

Proper Concrete Curing

  • Curing is one of the most important steps for strength gain. Concrete continues to get stronger for many weeks after pouring.

  • Concrete should cure for at least 5-7 days before building on it and 28 days to reach full design strength.

  • During curing, keep concrete moist by:

    • Placing damp burlap over the surface

    • Spraying with water frequently

    • Flooding the slab with water

  • Avoid walking on concrete for at least 24-48 hours after pouring

Avoid Overloading

  • Don't place heavy objects on concrete until fully cured

  • Minimize foot traffic until properly hardened

  • Never exceed design load - this can cause concrete to crack and crumble

  • If cracking appears, reinforce the area and avoid placing excess weight there

Protect from Freezing and Thawing

  • Freezing and thawing cycles are very damaging to concrete

  • In cold climates, pour concrete on a frost-protected base

  • Insulate concrete slab if temperatures will drop below freezing

  • Apply concrete sealers to provide additional protection

  • Prevent water pooling on top of concrete by sloping or draining

Regular Inspection and Maintenance

  • Inspect concrete periodically for signs of deterioration like cracks, pitting, and spalling

  • Check for sinking, rising, or shifting which may indicate soil problems underneath

  • Repair minor cracks as soon as they appear with caulk or sealant

  • Monitor efflorescence (white powder deposit) which can indicate moisture issues

  • Re-apply concrete sealers every 2-3 years per manufacturer instructions

Apply a Concrete Sealer

  • Penetrating concrete sealers provide additional protection for outdoor concrete

  • Sealers prevent water and salt from seeping into concrete and causing damage

  • Apply after concrete has cured for 28 days

  • Reapply sealer every 2-3 years as a maintenance procedure

Additional Tips

  • Create a sloped floor for drainage and prevent standing water

  • Install a vapor barrier like plastic sheeting under slab

  • Use an isolation joint between slab and chicken coop walls

  • Extend concrete past coop walls to prevent water damage

  • Cover concrete inside coop with bedding or mats to prevent abrasion

  • Hire an experienced concrete contractor for best results

Properly mixed, cured, and maintained concrete can provide a long lasting sturdy foundation for your chicken coop. 

Paying attention to strength, protective measures, and maintenance will ensure your concrete stands up to the elements and everyday use from your chickens. 

Contact a concrete professional for help designing and installing high quality concrete on your next chicken coop project.

Additional Resources on Chicken Coop Concrete

When working with concrete for your chicken coop foundation, it's helpful to educate yourself on best practices, techniques, and considerations. Here are some additional resources on chicken coop concrete:

Conclusion

A durable concrete foundation and floor are critical components of a secure and long-lasting chicken coop. 

However, concrete is susceptible to damage if not mixed, poured, and cured properly. 

Taking steps to start with quality materials, reinforce the slab, control cracking, and protect it from the elements will result in concrete that withstands years of use.

Regular inspection and maintenance are also essential to maximize the life of your concrete. Addressing minor issues quickly prevents more extensive repairs down the road. 

With periodic sealing and upkeep, a chicken coop built on a concrete base can last for decades while keeping your flock safe, clean, and healthy.

When planning a new chicken coop build or renovation, don't cut corners on the concrete work. 

A professional contractor experienced with outdoor concrete can help craft the most durable slab and offer advice tailored to your specific project. 

Although concrete requires an initial investment, the long term benefits of stability and reduced maintenance will make it worthwhile for your chickens' home. 

Do your research and take time to strengthen your concrete properly from the start, and it will suit your coop and flock for years to come.

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